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What are the demoulding methods of Car light fixing bracket mold?

Publish Time: 2024-08-27
The demoulding method of Car light fixing bracket mold is crucial for producing high-quality car light fixing brackets. Reasonable demoulding methods can ensure that the product can be smoothly ejected from the mold while ensuring the integrity and precision of the product.

A common demoulding method is ejector demoulding. An ejector is set in the mold, and when the injection molding is completed, the product is ejected from the mold cavity by the ejector. The advantages of ejector demoulding are simple structure, low cost, and the ability to accurately control the position and force of ejection. However, this demoulding method requires the traces of the ejector to be reserved on the product, which may affect the appearance of the product. When designing the ejector demoulding, the position and number of the ejector need to be reasonably arranged to ensure that the product is evenly stressed during the ejection process to avoid deformation or damage.

Another demoulding method is slider demoulding. For car light fixing brackets with complex shapes, slider demoulding can effectively solve the demoulding problem. The slider can slide along a specific track in the mold to eject the side or undercut part of the product when the mold is opened. The advantage of slider demoulding is that it can adapt to complex product shapes and the demoulding process is relatively smooth. However, the design and manufacturing of slider demoulding are relatively complex and the cost is also high. At the same time, it is necessary to ensure the movement accuracy and reliability of the slider to prevent jamming or damage.

Another demoulding method is pneumatic demoulding. By setting air holes in the mold, compressed air is used to blow the product out of the mold cavity. The advantages of pneumatic demoulding are fast demoulding speed, high efficiency, and no obvious demoulding marks on the product. However, pneumatic demoulding requires a special air source and control system, which is costly. In addition, the air pressure and blowing time need to be controlled to avoid damage to the product during demoulding.

When choosing the demoulding method of Car light fixing bracket mold, factors such as product shape, size, precision requirements, and production batch need to be considered. For products with simple shapes, ejector demoulding can be selected; for products with complex shapes, slider demoulding or pneumatic demoulding can be considered. At the same time, it is also necessary to combine the cost, manufacturing difficulty, and maintenance of the mold for comprehensive consideration.

For example, in actual production, for some small car light fixing brackets, ejector demoulding can be used to ensure that the product is smoothly ejected from the mold by reasonably arranging the position and number of ejectors. For some large or complex-shaped car light fixing brackets, slider demoulding or pneumatic demoulding can be used to improve production efficiency and product quality.

In summary, the demoulding methods of Car light fixing bracket mold include ejector demoulding, slider demoulding and pneumatic demoulding. When choosing a demoulding method, it is necessary to make a comprehensive consideration based on the characteristics of the product and production requirements to ensure that the product can be smoothly ejected from the mold while ensuring product quality and production efficiency.
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